Control System Design

At Custom Controls Ltd, we specialise in delivering custom-designed control systems that are built around your specific requirements. With extensive industry experience, we provide end-to-end automation solutions — from concept and design to implementation and support.

Our expertise covers a wide range of control applications, from basic on/off systems to advanced, fully integrated automation solutions. Whether you're looking to upgrade existing equipment or implement a new system from the ground up, we have the capability to deliver a solution that works for you.

We work with the latest in PLC, SCADA, and HMI technologies, ensuring that our solutions are not only innovative and reliable but also future-ready and scalable.

Multi-Platform Expertise in PLC, SCADA & HMI Development 

When it comes to PLC, SCADA, and HMI system development, Biogas Controls brings extensive experience across a wide range of industry-leading platforms. We work with software and hardware from major manufacturers including Siemens, Allen-Bradley, Mitsubishi, Omron, Wonderware (AVEVA), and more.

This broad expertise enables us to design and develop control systems tailored to your exact specifications — regardless of the platform preference of your business or end user. Whether you're looking to standardise across a particular brand or integrate multiple systems, we have the flexibility and knowledge to deliver a seamless solution.

Design development is facilitated through the use of advanced AutoCAD software platforms, with all personnel formally trained and proficient in their application. This capability ensures precise translation of design intent into coordinated and constructible final drawing packages.

Control Systems Design Expertise

Biogas Controls provides industry-leading expertise in control systems design, delivering tailored solutions that address a wide spectrum of industrial applications. Our team of dedicated engineers combines deep technical knowledge with innovative problem-solving to develop systems that meet precise operational requirements and achieve exceptional performance and reliability.

Comprehensive EC&I Design Capability

Our Electrical, Control, and Instrumentation (EC&I) engineers bring extensive experience across multiple sectors, ensuring every project benefits from specialist insight and proven design methodologies. Recruited from diverse engineering disciplines, our team is proficient in all aspects of control systems design — from initial feasibility and conceptual development through to detailed design, integration, and commissioning support.

Control Systems Design Services

System Design

Comprehensive planning and specification of control architectures tailored to meet defined operational, safety, and performance criteria. Our designs prioritise system reliability, maintainability, and lifecycle efficiency.

Software Engineering

Development and configuration of bespoke automation software for process control and monitoring, including advanced programming for PLC, SCADA, and HMI platforms. Our engineers ensure robust logic design, data integrity, and seamless integration across control networks.

Electrical Design

Engineering of electrical systems that interface efficiently with control and instrumentation solutions. Designs are fully compliant with relevant standards and best practices, ensuring safety, scalability, and operational efficiency.

Instrumentation Design

Specification and integration of measurement and control instrumentation — including sensors, transmitters, and analyzers — to deliver precise, reliable process data for optimal control system performance.

Project Management

End-to-end project delivery supported by a dedicated management team overseeing all design phases from concept development to commissioning. We ensure quality assurance, schedule adherence, and alignment with client and regulatory requirements throughout the project lifecycle.