Biogas Controls is a rapidly developing engineering company with over 35 years of experience in the Industrial and Process Controls sector. Since its inception, the company has specialised in designing and delivering complete turnkey solutions across a range of industries, including food processing, green energy, and automotive manufacturing.
Our core expertise lies in the design and construction of specialised control panels that integrate Programmable Logic Controllers (PLCs) and associated components. These systems provide centralised control of industrial processes by managing both mechanical and electrical equipment, and by integrating key components such as sensors, actuators, and other field devices.
In addition to hardware, Biogas Controls has extensive experience in designing and implementing SCADA (Supervisory Control and Data Acquisition) systems. These software packages enable real-time monitoring and control of industrial processes from a central location. By collecting live data from field devices such as sensors, pumps, and valves, SCADA systems present operators with a user-friendly graphical interface that facilitates remote operation and data-driven decision-making. These solutions are essential for modern industrial automation and efficiency.
The Future
In response to the growing demand for greener fuels, we have significantly expanded our expertise in Biogas Plant control systems, delivering tailored, high-performance solutions for our customers.
We design and develop the central control software—the 'nervous system'—of biogas plants, fully automating the anaerobic digestion process. Over the past decade, we have successfully completed the design and deployment of more than 10 biogas plant automation systems.
Our comprehensive service includes:
- Custom schematic drawings
- Development of advanced SCADA software
- On-site and remote support
Our systems intelligently monitor and control key process parameters such as temperature, pressure, pH levels, and gas quality to maximise biogas output. Advanced sensor integration enables precise control over feeding, mixing, and pumping operations.
We also prioritise safety, integrating pressure relief mechanisms, automated alarms, and CSME-certified safety protocols to always ensure reliable and secure operations.
Our solutions go beyond basic automation:
- Real-time data visualization
- Remote monitoring capabilities
- Predictive maintenance integration
- Full SCADA integration
These features provide operators with deep insight into plant performance, allowing for optimised efficiency, early issue detection, and reduced downtime.
Our Mission
To ensure efficient, safe, and compliant operations by managing emissions, optimizing performance, and automating critical processes. Our focus areas include:
- Emission Management: Leveraging advanced flare systems and leak detection technologies to minimize environmental impact.
- Process Control: Monitoring and optimizing key parameters such as temperature, pressure, and feed rates to maximize energy output and reduce operational risks.
Through continuous innovation and rigorous oversight, we strive to deliver sustainable and responsible operations.
Contact Us
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